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Industrial XT V 130 X-ray QA workhorse for electronics inspection

XT V130

 

The Nikon Metrology XT V130 X-ray inspection system is a high-precision, flexible solution that facilitates defect analysis in loaded PCB boards. Designed for 100% BGA and μBGA inspection, multi-layer board inspection and PCB solder joint inspection, it is a compact, easy-to-use, and most of all, cost-effective inspection system that is an indispensable workhorse in any electronics production area.

 

 

 

High quality images

  • In-house micro-focus source with 3-micron focal spot size
  • Change position, angle and zoom as desired
  • 4-inch image intensifier, optically coupled to a high-resolution digital CCD camera
  • Large set of 16-bit image processing tools
  • True 60° tilting angle for easy inspection of internal features
Focus on productivity
  • Large tray to load multiple boards
  • Fast automated component inspection
  • Large door with automatic interlocked X-ray off function
  • Versatile Inspect-X software for all electronics inspection applications
Safety as a design criterion
BGA
  • Full protective enclosure requires no special badges or protective clothing
  • Lead-lined cabinet fully complies to DIN 54113 radiation safety standards and CE regulation
  • Continuous fail-to-safe monitoring
  • Designed for collision-free manipulation
Low cost of ownership
  • Open X-ray tube design allows for easy maintenance of internal tube components and replacement of low-cost filaments
  • No high-voltage cable required
  • Low system weight (1150kg) avoids special floor treatment
  • Compact design easily fits double-door entries
  • Easily maneuverable through 3-wheel transportation
  • Serviceable components installed in an easily accessible drawer
Nikon XT H 225  X-ray and CT inspection system for industrial applications

XTH 225 CTSmiconductor CT


Camera CT

 

 

 

 

 

 

 

Full inner and outer inspection of industrial components

Detailed measurement of internal component and assembly features is often vital for quality control, failure analysis and material research. XT H offers powerful X-ray sources, a large inspection volume, and high X-ray and CT imaging resolution.

XT H systems are available with 225kV with optional rotating target and suit a wide range of applications, including inspection of small castings, plastic parts as well as material research.

Benefits

  • Flexibility combined in a single system: X-ray for quick visual inspection, CT for in-depth analysis
  • Fast data capture and high-quality images
  • Fast operation with interactive joystick navigation
  • High-resolution digital imaging and processing
  • Embedded safety enables to operate system without any special precautions or badges
  • Tight integration with industry standard post-processing applications

Application

Evaluation and measurement of precision plastic parts and small castings, complex mechanisms, internal components, part-to-CAD comparison, etc.

  • Fault detection and failure analysis
  • Troubleshooting of assembly issues
  • Advanced material research and analysis of biological structures
  • Digital archiving of models
Overview key features
X-ray source
With a voltage of from 25kV up to a maximum 225 kV, the XT H 225 is suited for as both general-purpose use, such as plastics, PCB's, light alloys, small assemblies and organic or biological samples, as heavier castings, welds and high-density alloys.

Target
The micro-focus spot gives very high resolution and is the recommended standard target. Rod anodes are ideal for single wall inspection of hollow samples, such as pipe welds.

Rotating target source
An X-ray source with rotating target boosts X-ray flux by up to 5 times, enabling customers to obtain faster CT data acquisition or achieve higher CT data accuracy in the same time span.

5-axis sample manipulator
The XT H 225 has 3 linear axes and 2 rotational axes, to view the sample at any angle. The 10kg manipulator holds most sample weight to manipulate with the highest precision. The manipulator is normally controlled by variable speed joysticks. It can also be program controlled via the rack-mounted industrial PC.

X-ray image flat panel detectors
The wide choice of flat panels allows a good match for subject size and x-ray energy and provide optimum choice for sample size, field of view, and magnification requirements.

High magnification
As the sample is moved towards the x-ray source, the geometric magnification continuously increases from approximately 1X (close to the intensifier window) to 160X (touching the x-ray source).

Image processing
General NDT applications usually need the standard functions, such as contrast enhancement, image integration and background subtraction. Special functions, such as automatic die attach void and wire sweep calculations, graphic displays and colour enhancement are available for more critical analysis.

Reliability
The continuously pumped all metal x-ray tube eliminates the problems of costly failures and long replacement times of sealed glass tubes. Customer maintenance is minimal, typically requiring filament changes taking 15-minute replacement time.
System specifications
  • 5 µm focal spot reflection target X-Ray Source, 25 to 225 kV, 0 to 2000 µA (non continuous) 60 or 225 Watt.
  • 10kg capacity 5 axis fully programmable manipulator.
  • Maximum scan area 250 x 330mm.
  • Geometric magnification up to: 160x.
  • System magnification up to: 400x.
  • Feature recognition: down to 1 micron.
  • External cabinet Dimensions: 2030mm L, 925mm D, 2000mm H.
  • Full system control and image processing software.

 

 

 

 


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